While typical aspects of die-attach, component attach, substrate attach and thermal management are the same for all of the automotive electronics, automotive electronics operational temperature tends to be a lot higher and conditions a lot harsher.
The temperatures of power electronics like insulated gate bipolar transistors (IGBTs) can operate around 150C. Some electronics may be exposed to solvents (fuels) and other chemicals.
AI Technology have over 30 years of experience in inventing and formulating speciality adhesives for electronic applications, AIT provides one of the most comprehensive thermal interface solutions that are engineered to facilitate manufacturability and throughput:
High thermal automotive power electronic die-attach pastes Compressible pressure sensitive thermal tape and thermal film adhesives that have been proven industry best to provide instant bonding and lowest thermal resistance for large area module mounting Conformal compressible phase change or pressure sensitive thermal interfaces for modules to heat-sink thermal interface for largest displays Camber-free insulated metal thermal substrate for metal-core printed wiring board (MCPWB) with measurable 2x better thermal conductivity
AIT application engineering, sales, chemists, and material scientists are ready to serve your special needs and applications in electronics for automotive applications. Please inform us of your requirements using the Contact tab or click on the button below:
What distinguishes AIT automotive electronic adhesive and thermal management material solutions besides the unparalleled and proven low thermal resistance in the die-attach, module mounting and heat-sink thermal interfaces are the long-term reliability and consistent performance after years of thermal shock and cycling with the build-in stress relief, and molecular structures that are engineered to prevent “drying” or cracking inside the materials and along the interface surfaces.
Low Thermal Resistance for Higher Power Automotive Electronics Modified Epoxy for camber-free Bonding Maintain Stable Bond Strength for Extreme Thermal Shock and Cycling
PROPERTY/PARAMETER |
ME 8512 |
ME 8456-DA |
MC8880 |
ME 7519-LB |
Electrical Resistivity |
<0.0003 ohm-cm |
<0.0003 ohm-cm |
<0.003 ohm-cm |
>10¹⁴ ohm-cm |
Viscosity @5.0 rpm/Thixotropic Index |
10,000 cps/4.0 |
20,000 cps/4.0 |
10,000 cps/4.0 |
20,000cps/>3 |
Glass Transition Tg (°C) |
52 |
-20 |
220 |
52 |
Device Push-off Strength (psi) |
>3000 |
>2000 |
>3000 |
>3000 |
Hardness (Type) |
~ 80D |
~ 80A |
~ 99D |
~ 85D |
Cured Density of Conductive Adhesive Portion (gm/cc) |
4.0 |
4.8 |
4.0 |
2.5 |
Thermal Conductivity |
> 12.0 W/m-°K |
> 12 W/m-°K |
> 8 W/m-°K |
> 12 W/m-°K |
Linear Tab-Composite Thermal Expansion Coefficient (ppm/°C) |
40 (X-Y=Z, Isotropic) |
90 (X-Y=Z, Isotropic) |
26 (X-Y=Z, Isotropic) |
45 (X-Y=Z, Isotropic) |
Maximum Continuous Operation Temperature (°C) |
> 180 |
> 180 |
> 250 |
> 180 |
Decomposition Temperature @5% weight loss (°C) |
>450 |
>450 |
>500 |
>450 |
Recommended Curing Temperature/Time (°C/min.) |
>175/10 |
>175/10 |
>150/10 |
>175/10 |
Lowest Possible Die-Attach Thermal Interface is the Foundation of Automotive Power Electronics Thermal Management:
Die-Attach thermal management is the first and most critical layer of the thermal stacks in a power electronic and LED module devices. Highest thermal conductivity with thin and void-free bond-line of the die-attach adhesive is critical in dissipating the heat quickly to the broader sub-mount and eventually to the heat-sink.
Module Mounting and Sub-Mounting Thermal Adhesives
PROPERTY/PARAMETER |
RTK 7555 |
RTK 7554 |
ME 7519-LB |
Thermal Conductivity |
> 0.2 W/m-°C |
> 0.2 W/m-°C |
> 0.2 W/m-°C |
Dielectric Strength (Volts/mil) |
>550 |
>300 |
>750 |
Device Push-off Strength (psi) |
>1000 |
>1000 |
>1000 |
Cured Density (gm/cc) |
2.5 |
2.5 |
2.5 |
Thermal Conductivity |
> 3.0 W/m-°C |
> 8.0 W/m-°C |
> 12 W/m-°C |
Maximum Continuous Operation Temp. (°C) |
> 150 |
> 150 |
> 150 |
Electrical Resistivity |
>10¹⁴ ohm-cm |
>10¹⁴ ohm-cm |
>10¹⁴ ohm-cm |
Extreme Thermal Adhesive for Module Mounting
Instant Bonding Compressible Pressure Sensitive Adhesive Pad Melt-tacking and In-situ Curable Low Thermal Resistance Film Adhesive Proven Lower Junction and Device Temperature
Compressible Phase-Change Thermal Interface Pads
Compressible and conformal couples with phase change to allow elimination of voids Proven for most stringent applications including military applications US patented innovation Non-silicone and non-contaminating
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